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Inorganic — heterogeneous catalysis

Ostwald process: NH₃ → NO over Pt gauze

How the Ostwald process works, in 3 steps. Each step shows the structures and the curved arrows that move the electrons.

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In short. A 3-step mechanism. Typical reagents: NH₃, O₂ (air), Pt/Rh gauze. Conditions: ≈ 900 °C, 4–10 atm, contact time ≈ 1 ms. Bonds formed: N=O; O–H (H₂O); bonds broken: N–H (×3); O=O. Stereochemistry: Not applicable (surface reaction). Rate and selectivity: Very fast and selective for NO; ΔH ≈ −905 kJ per 4 NH₃.

At a glance

ReagentsNH₃, O₂ (air), Pt/Rh gauze
Solvent / conditions≈ 900 °C, 4–10 atm, contact time ≈ 1 ms
Bonds formedN=O; O–H (H₂O)
Bonds brokenN–H (×3); O=O
StereochemistryNot applicable (surface reaction)
Rate / selectivityVery fast and selective for NO; ΔH ≈ −905 kJ per 4 NH₃

Step 1: N–H bonds break on Pt

Pt/Rh gauze− H− H− H+2 H + ONH₃PtNH₂PtNHPtNPtHPtOOH₂1 · N–H BONDS BREAK ON PTammoniaH₃NSUBSTRATENH₂(ads)INTERMEDIATENH(ads)INTERMEDIATEN(ads)INTERMEDIATEH(ads)INTERMEDIATEO(ads) from O₂INTERMEDIATEwaterH₂OBYPRODUCTSurface O (from dissociated O₂) scavenges the H atoms as H₂O.

Ammonia adsorbs onto a platinum-rhodium gauze catalyst; N–H bonds break sequentially at the surface, releasing hydrogen atoms that combine with surface oxygen.

Step 2: N + O combine at the surface

+Pt/Rh, 900 °CPtNPtONO2 · N + O COMBINE AT THE SURFACEN(ads)INTERMEDIATEO(ads)INTERMEDIATEnitric oxideNOPRODUCT4 NH₃ + 5 O₂ → 4 NO + 6 H₂O. Very short contact time stops over-oxidation to N₂.

Surface nitrogen and oxygen atoms combine directly at the metal surface to form NO, a step that would be far slower without the catalyst's ability to hold both atoms in close, activated proximity.

Step 3: NO → NO₂ → HNO₃

+cool, 2 NO + O₂+3 NO₂ + H₂O+NOOOONOONOOH₂OHNOONO3 · NO → NO₂ → HNO₃nitric oxideNOSUBSTRATEoxygenO₂OXIDANTnitrogen dioxideNO₂INTERMEDIATEnitrogen dioxideNO₂INTERMEDIATEwaterH₂OREAGENTnitric acidHNO₃PRODUCTNO (recycled)NOBYPRODUCTAbsorption step: 3 NO₂ + H₂O → 2 HNO₃ + NO; the NO is re-oxidised.

NO desorbs and is further oxidized downstream to NO₂, then absorbed in water to make nitric acid — this is the industrial route from ammonia to essentially all the world's nitric acid.

Abbreviations and terms

H2
Hydrogen gas. Reductant for catalytic hydrogenation.

How it compares with related reactions

Ostwald processCatalytic hydrogenation of an alkene (Pd/C, H₂)Contact process
ReagentsNH₃, O₂ (air), Pt/Rh gauzeH₂ (1 atm), Pd/CSO₂, O₂, V₂O₅ catalyst
Conditions≈ 900 °C, 4–10 atm, contact time ≈ 1 msEtOH or EtOAc, 25 °C400–450 °C, 1–2 atm
StereochemistryNot applicable (surface reaction)Syn addition from the face bound to PdNot applicable (surface reaction)
Rate / selectivityVery fast and selective for NO; ΔH ≈ −905 kJ per 4 NH₃Fast; limited by H₂ and substrate access to the surfaceMars–van Krevelen: re-oxidation of V(IV) is rate-limiting; ΔH = −99 kJ/mol

Test yourself

Try to answer each question before opening it.

Which reagents and conditions are typical for the Ostwald process?

NH₃, O₂ (air), Pt/Rh gauze. Conditions: ≈ 900 °C, 4–10 atm, contact time ≈ 1 ms.

Which bonds are formed and which are broken?

Formed: N=O; O–H (H₂O). Broken: N–H (×3); O=O.

What is the stereochemical outcome?

Not applicable (surface reaction)

What controls the rate or the selectivity?

Very fast and selective for NO; ΔH ≈ −905 kJ per 4 NH₃

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