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Inorganic — catalytic cycle (oxo process)

Hydroformylation (oxo process)

How the Hydroformylation (oxo process) works, in 3 steps. Each step shows the structures and the curved arrows that move the electrons.

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In short. A 3-step mechanism. Typical reagents: Alkene, CO, H₂ (syngas), HRh(CO)(PPh₃)₃. Conditions: 10–100 bar, 40–120 °C. Bonds formed: C–C; C–H; C=O of aldehyde; bonds broken: H–H; C=C π. Stereochemistry: n:iso ratio controlled by ligand bite angle / PPh₃ excess. Rate and selectivity: Rate depends on CO and H₂ pressure; bulky phosphines favour linear aldehyde.

At a glance

ReagentsAlkene, CO, H₂ (syngas), HRh(CO)(PPh₃)₃
Solvent / conditions10–100 bar, 40–120 °C
Bonds formedC–C; C–H; C=O of aldehyde
Bonds brokenH–H; C=C π
Stereochemistryn:iso ratio controlled by ligand bite angle / PPh₃ excess
Rate / selectivityRate depends on CO and H₂ pressure; bulky phosphines favour linear aldehyde

Step 1: Alkene insertion into Rh–H

+migratoryinsertionHRhOPPh₃PPh₃RhOPPh₃PPh₃1 · ALKENE INSERTION INTO RH–HHRh(CO)(PPh₃)₂CATALYSTpropeneC₃H₆SUBSTRATEn-propyl–RhINTERMEDIATEH goes to the internal carbon, Rh to the terminal carbon (linear alkyl).

An alkene coordinates to an HRh(CO)(PPh₃)₃ catalyst, then undergoes migratory insertion into the Rh–H bond, forming a Rh-alkyl species.

Step 2: CO insertion: alkyl → acyl

alkyl migrationthen + CORhOPPh₃PPh₃ORhOPPh₃PPh₃2 · CO INSERTION: ALKYL → ACYLn-propyl–Rh(CO)INTERMEDIATEbutanoyl–RhINTERMEDIATEAlkyl migrates onto a coordinated CO: the chain is one carbon longer.

A second migratory insertion — this time of a coordinated CO ligand into the Rh–alkyl bond — forms a Rh-acyl species, extending the carbon chain by one.

Step 3: H₂ adds, aldehyde leaves

+oxidative addition,reductive elimination+ORhOPPh₃PPh₃HHOHRhOPPh₃PPh₃3 · H₂ ADDS, ALDEHYDE LEAVESbutanoyl–RhINTERMEDIATEhydrogenREAGENTbutanalC₄H₈OPRODUCTHRh(CO)(PPh₃)₂CATALYSTRh(I) → Rh(III) with H₂, then C–H reductive elimination frees the aldehyde and regenerates Rh–H.

Oxidative addition of H₂ followed by reductive elimination releases an aldehyde one carbon longer than the starting alkene, regenerating the Rh-hydride catalyst — industrially, this makes millions of tons of aldehydes annually.

Abbreviations and terms

H2
Hydrogen gas. Reductant for catalytic hydrogenation.
PPh3
Triphenylphosphine. Nucleophilic phosphine; forms very strong P=O bonds, driving Wittig, Appel and Mitsunobu reactions.
CO
Carbon monoxide (carbonyl ligand). σ-donor / strong π-acceptor ligand; also a C1 building block.

How it compares with related reactions

Hydroformylation (oxo process)Homogeneous hydrogenation with Wilkinson's catalystMonsanto process
ReagentsAlkene, CO, H₂ (syngas), HRh(CO)(PPh₃)₃RhCl(PPh₃)₃ (cat.), H₂ (1 atm)CH₃OH + CO; [Rh(CO)₂I₂]⁻ cat., HI promoter
Conditions10–100 bar, 40–120 °CBenzene or EtOH, 25 °C150–200 °C, 30–60 atm, H₂O
Stereochemistryn:iso ratio controlled by ligand bite angle / PPh₃ excessSyn addition of H₂; less-hindered alkenes react fastestNot applicable (achiral)
Rate / selectivityRate depends on CO and H₂ pressure; bulky phosphines favour linear aldehydeAlkene insertion into Rh–H is rate-limitingOxidative addition of CH₃I is rate-determining

Test yourself

Try to answer each question before opening it.

Which reagents and conditions are typical for the Hydroformylation (oxo process)?

Alkene, CO, H₂ (syngas), HRh(CO)(PPh₃)₃. Conditions: 10–100 bar, 40–120 °C.

Which bonds are formed and which are broken?

Formed: C–C; C–H; C=O of aldehyde. Broken: H–H; C=C π.

What is the stereochemical outcome?

n:iso ratio controlled by ligand bite angle / PPh₃ excess

What controls the rate or the selectivity?

Rate depends on CO and H₂ pressure; bulky phosphines favour linear aldehyde

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