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Step-growth polycondensation

Step-growth polyamide synthesis (nylon)

How the Step-growth polyamide synthesis (nylon) works, in 3 steps. Each step shows the structures and the curved arrows that move the electrons.

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In short. A 3-step mechanism. Typical reagents: Hexamethylenediamine + adipoyl chloride. Conditions: Interfacial (H₂O/CH₂Cl₂) with NaOH, 25 °C; or solution with base. Bonds formed: Amide C–N bonds (repeatedly); HCl; bonds broken: C–Cl, N–H. Stereochemistry: None; linear chain. Rate and selectivity: Mn rises slowly: Xn = 1/(1−p), high polymer only at p > 0.99.

At a glance

ReagentsHexamethylenediamine + adipoyl chloride
Solvent / conditionsInterfacial (H₂O/CH₂Cl₂) with NaOH, 25 °C; or solution with base
Bonds formedAmide C–N bonds (repeatedly); HCl
Bonds brokenC–Cl, N–H
StereochemistryNone; linear chain
Rate / selectivityMn rises slowly: Xn = 1/(1−p), high polymer only at p > 0.99

Step 1: Amine attacks the acid chloride

++NH₂NH₂ClOOClδ⁻NH₂NHOOClHCl1 · AMINE ATTACKS THE ACID CHLORIDEhexamethylenediamineC₆H₁₆N₂NUCLEOPHILEadipoyl chlorideC₅H₆Cl₂O₂ELECTROPHILEamide dimer (amine + COCl ends)C₁₁H₂₁ClN₂O₂INTERMEDIATEhydrogen chlorideClHBYPRODUCTOrdinary addition–elimination; each monomer has two reactive ends.

A diamine's nucleophilic nitrogen attacks a diacid chloride's electrophilic carbonyl carbon — ordinary nucleophilic acyl substitution, the exact same mechanism as any simple amide-forming reaction, just with difunctional monomers.

Step 2: Any two chain ends can react

+NH₂RNHOROClClORONHRNH₂2 · ANY TWO CHAIN ENDS CAN REACTdimer (amine end)NUCLEOPHILEdimer (acid chloride end)ELECTROPHILENo special active end: amine and COCl ends of any two molecules couple, releasing HCl.

Because both ends of each monomer carry a reactive group, this amide bond formation happens repeatedly and randomly between whatever chain ends happen to encounter each other in solution — unlike chain-growth polymerization, there's no single active chain end propagating.

Step 3: Oligomers couple into high polymer

+high conversion(p > 0.99)RNHOONHNHRRNHOONHNHRNHNHOO3 · OLIGOMERS COUPLE INTO HIGH POLYMERoligomerINTERMEDIATEoligomerINTERMEDIATEnylon-6,6 repeat unit, n largeC₁₂H₂₂N₂O₂PRODUCT

Over time, short oligomers combine into longer ones, which combine further — high molecular weight is only reached once conversion is nearly complete, a fundamentally different growth pattern (step-growth) from the chain-growth mechanisms covered elsewhere in this library, even though the individual bond-forming step is just an ordinary amide coupling.

Abbreviations and terms

R
R group. Any carbon substituent (alkyl, aryl…) whose identity does not matter for the mechanism.
DCM
Dichloromethane. Common non-polar-ish solvent for reactions that need no nucleophilic or protic solvent.
NaOH
Sodium hydroxide. Strong aqueous base and nucleophile.
H2
Hydrogen gas. Reductant for catalytic hydrogenation.
CAN
Ceric ammonium nitrate. One-electron Ce(IV) oxidant.
HCl
Hydrochloric acid / hydrogen chloride. Strong acid; chloride is the nucleophile in additions/substitutions.

How it compares with related reactions

Step-growth polyamide synthesis (nylon)Acetic acid transfers a proton to waterAcid-catalyzed amide hydrolysis
ReagentsHexamethylenediamine + adipoyl chlorideAcetic acid (pKa 4.76) + waterAmide, H₃O⁺ (HCl or H₂SO₄), H₂O
ConditionsInterfacial (H₂O/CH₂Cl₂) with NaOH, 25 °C; or solution with baseAqueous solution, 25 °C6 M acid, reflux (hours)
StereochemistryNone; linear chainNone (achiral species)No stereocentre created; α-stereocentres retained
Rate / selectivityMn rises slowly: Xn = 1/(1−p), high polymer only at p > 0.99Equilibrium: Ka = 1.8 × 10⁻⁵, lies mostly leftWater attack / C–N cleavage rate-limiting; far slower than ester hydrolysis

Test yourself

Try to answer each question before opening it.

Which reagents and conditions are typical for the Step-growth polyamide synthesis (nylon)?

Hexamethylenediamine + adipoyl chloride. Conditions: Interfacial (H₂O/CH₂Cl₂) with NaOH, 25 °C; or solution with base.

Which bonds are formed and which are broken?

Formed: Amide C–N bonds (repeatedly); HCl. Broken: C–Cl, N–H.

What is the stereochemical outcome?

None; linear chain

What controls the rate or the selectivity?

Mn rises slowly: Xn = 1/(1−p), high polymer only at p > 0.99

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